Flow Forming Alloy wheel manufacturer

Flow forming is a manufacturing process that has become increasingly popular for producing high-performance alloy wheels. This process involves using a combination of heat, pressure, and rotational force to reshape a raw billet into a wheel rim that is stronger, lighter, and more durable than traditional cast wheels. Flow forming has been adopted by many leading alloy wheel manufacturers around the world, with each manufacturer using unique techniques to produce high-quality wheels. 

In this paper, we will discuss the process of flow forming and highlight some of the top flow-forming alloy wheel manufacturers in the industry.

The flow-forming process starts with a round billet of aluminum alloy that is placed onto a spinning mandrel. The mandrel rotates at high speeds while simultaneously being pressed against a hardened steel roller. As the mandrel rotates, it is subjected to high heat and pressure, which causes the billet to stretch and thin out along the roller's surface. The result is a wheel rim that has been formed with a high level of precision and accuracy, with a stronger and more uniform grain structure compared to traditional cast wheels.

1. One of the top flow-forming alloy wheel manufacturers in the industry is BBS. Founded in Germany in 1970, BBS has been at the forefront of the alloy wheel industry for over 50 years.

Their flow-forming process is called "Flow-Forming Plus," which involves using a combination of rollers and spinning mandrels to achieve a perfect balance of strength and weight. BBS wheels are highly sought after by car enthusiasts and are used by some of the world's top race teams.

2. Another top manufacturer is HRE Performance Wheels. Based in San Diego, California, HRE has been producing high-performance wheels since 1978. HRE's flow-forming process is called "FMR," which stands for "Flow-formed Monoblok Rim." This process involves using a unique combination of heat, pressure, and advanced computer modeling to create a wheel that is both lightweight and incredibly strong. HRE wheels are often used in motorsports and are highly regarded for their quality and performance.

3. Enkei is another popular flow-forming alloy wheel manufacturer, based in Japan. Enkei has been producing wheels for over 60 years and has a reputation for producing high-quality wheels that are both stylish and durable. Enkei's flow forming process is called "MAT-DURA Flow Forming," which involves using a unique combination of heat, pressure, and spinning to create a wheel that is both strong and lightweight. Enkei wheels are often used in motorsports and are highly regarded for their performance and reliability.

4. Shanghai TZWheels Co. Ltd. has been founded in 2017. The crew has rich experience in the wheel industry, the core team has been in this field for over 15 years. Our head office is located within the Hongqiao business district, Shanghai. We are proudly providing to customers all over Europe, America, Japan, Australia, the Middle East and Southeast Asia, Africa, etc.

main products include high-end customized forged wheels, cast & flow forming replica alloy wheels, personalized & modified wheels, and off-road 4X4 wheels.

TZW focus on creative & advanced design, our factory is always following the 'Refined Production' principle, to provide our customers the high-quality wheels at all time.

In conclusion, the flow-forming process has revolutionized the alloy wheel industry, allowing manufacturers to produce wheels that are stronger, lighter, and more durable than traditional cast wheels. BBS, TZWheels, HRE, and Enkei are just a few of the top flow-forming alloy wheel manufacturers in the industry, each using their unique techniques to produce high-quality wheels. As the demand for high-performance wheels continues to grow, more and more manufacturers will likely adopt the flow-forming process to meet the needs of car enthusiasts around the world.